Custom Manufacturing & Precision Machining Company
Sandblasting2025-09-08T02:01:34+00:00

Sandblasting

With 10+ years specializing in sandblasting for mold and metal parts, we craft customized abrasive solutions, from steel grit to glass beads, tailored to your material type and precision needs. Our 0.05mm micro-precision control ensures consistent surface quality, helping 200+ clients reduce rework rates by 30%+ while balancing efficiency and long-term reliability.

  • 24-hour rush solution response; 48-hour turnaround for standard orders
  • 90% recyclable abrasives, compliant with ISO 14001 environmental standards

  • Free sample testing; full rework if results don’t meet specs

What is Sandblasting?

Sandblasting is a surface treatment process that uses compressed air or a pressurized system to spray abrasive materials (such as steel grit, glass beads, or aluminum oxide) at high speed to clean, smooth, roughen, or alter the surface of solid objects. Modern methods have replaced traditional silica sand with safer and more targeted abrasives, emphasizing precision over brute force.

Unlike the general sandblasting process, our method is specifically designed for the needs of industrial molds and metal parts. The one-size-fits-all approach may over-wear delicate molds or lose precision on detailed parts, while we adjust the abrasive and pressure according to your material: gentle enough to protect the mold cavity and effective enough to remove rust or old coatings from heavy metal parts.

It’s used to prep surfaces for bonding, remove contaminants, or create functional textures which is critical for mold performance and part reliability. And our company’s in-house surface treatment team with over 10 years of experience, is eagerly awaiting the opportunity to collaborate with you.

Our Machines & Equipments

Below are our core sandblasting systems—each chosen to tackle specific industrial needs. They’re supported by a full suite of blast chambers, abrasive recovery systems, and precision calibration tools to ensure seamless, efficient operations for mold and metal part processing.

EcoQuip 2 Water-Air Blending Sandblasting System

Brand: EcoQuip
Model: EQ200t Elite

Function:

  • Uses a water-air blending system to achieve efficient and environmentally friendly sandblasting.
  • Supports pneumatic and electric control for various blasting media.
  • Features a stainless steel housing and water metering valve for precise blasting.

Technical Specifications:

  • Blasting pressure: 125 psi
  • Air compressor capacity: 200 cfm
  • Suitable blasting media: Steel shot, glass beads, aluminum oxide
  • Power supply: 220V / 50Hz

This model is perfect for food-grade mold processing (meets strict hygiene standards) and large steel structures like bridges or ship hulls and cuts dust by 60% compared to traditional dry blasting, keeping workshops safer and compliant with strict environmental regulations. Its stainless steel housing and adjustable water metering also ensure consistent results on both delicate molds and tough metal surfaces.

Rotary Blasting Machine

Brand: Macoho

Function:

  • Uses a high-speed rotating blasting wheel to clean and roughen metal surfaces.
  • Suitable for heavy-duty cleaning tasks such as rust removal and surface preparation.

Applications:

  • Used in casting plants, mechanical manufacturing, steel structures, bridges, and ships.
  • Ideal for casting parts, mechanical components, and structural elements.

Advantages:

  • Efficient for heavy-duty cleaning and surface preparation.
  • Easy to operate in factory or workshop settings.

It converts energy efficiently via its rotary turbine, with adjustable distance between the blasting wheel and workpiece, so it’s aggressive enough to strip thick rust, yet controlled enough to avoid over-wearing sturdy materials like industrial steel. Suitable media: Steel shot, glass beads, aluminum oxide

macoho rotary blasting machine
elcometer 24285h blast machine

Automatic Blasting Machine

Brand: Elcometer

Applications:

  • Used in sheet metal, automotive, aerospace, and tooling industries.
  • Ideal for small parts, tooling molds, and fixtures.

Technical Specifications:

  • Typically includes a blasting tank, nozzle, and air supply line.
  • Working pressure: 0.6–0.8 MPa

Advantages:

  • Portable and flexible for on-site or small workshop use.
  • Suitable for a wide range of blasting tasks.
Designed for small-scale, precision work, this compact system uses compressed air to deliver targeted abrasive spray. Its precise pressure control and compact design make it ideal for intricate surfaces ensuring no damage to fine details, like mold cavities or small fixtures.

Brand: CL-Series
Model: CL-1010, CL-1212, CL-151

It’s perfect for outdoor projects (like bridge maintenance), automotive repairs, or boiler rust removal where on-site access is key. Its adjustable pressure and media size (1.0–5.0 mm) enable it to adapt to everything from small renovations to large structural work, with water flow controls to minimize mess in outdoor settings.

Technical Specifications:

  • CL-1010:
    • Working pressure: 0.2–0.75 MPa
    • Media size: 1.0–5.0 mm
    • Water flow: 4–8 L/Min
  • CL-1212:
    • Working pressure: 0.4–0.75 MPa
    • Media size: 0.5–5.0 mm
    • Water flow: 6–12 L/Min
  • CL-1515:
    • Working pressure: 0.4–0.75 MPa
    • Media size: 1.0–5.0 mm
    • Water flow: 10–20 L/Min
CL Mobile Blasting Machine

Functions of Sandblasting

knife with sandblasted handle

Surface Cleaning

Sandblasting is a powerful way to strip away built-up grime, grease, rust, and old paint. It clears the surface down to its clean, raw state—perfect for prepping metal or other materials before applying a new finish.

spoons treated with sandblasting

Surface Preparation for Coating

When a surface needs to hold onto paint or primer for the long haul, sandblasting helps. It creates a slightly roughened texture that allows coatings to grip better, reducing the chance of peeling, chipping, or flaking over time.

sandblasted ring

Surface Texturing

Need a specific texture or decorative look? By tweaking the blasting pressure or the type of abrasive, sandblasting can create just the right finish no matter it’s for slip resistance, visual appeal, or better handling on tools and parts.

sandblasted Differential Cover

Rust Removal

Sandblasting cuts through corrosion fast, exposing clean metal underneath. This not only restores strength but also gets the surface ready for repainting or protective coating.

sandblasted ridge/rafter

Smoothing Rough Surfaces

Got a surface that’s too rough or uneven? Sandblasting can even things out, creating a smoother, more uniform finish. It’s great for prepping concrete, stone, or metal before painting, polishing, or sealing.

sandblasted Grill

Restoration and Refinishing

When materials start to look old or worn, sandblasting can breathe new life into them. It strips away years of wear by removing stains, blemishes, and coatings, so the surface is ready for a fresh finish or just to shine on its own.

Sandblasting Service Standards and Cleaning Rate Table

Sandblasting service standards and cleaning rate table

*Resource: BLASTING TECHNICAL INFORMATION

Advantages of Sandblasting With KingStar

parts under magnify icon

Precision Calibration

Every piece of equipment undergoes daily calibration for pressure and media flow, ensuring consistent treatment across batches with a margin of error <0.02mm. This level of precision is rare in standard blasting, critical for maintaining mold integrity and part uniformity.

mud injection mold icon

Mold-Specific Expertise

With 15+ years focused solely on mold sandblasting, we know the exact parameters for specialized materials like P20 and 718H. Unlike general blasting services, we avoid cavity damage by tailoring pressure and media to each mold’s unique composition.

speed to market icon

Fast Turnaround

Standard orders ship within 24 hours; urgent requests get a 4-hour response (e.g., a recent automotive mold client needed 50 parts treated overnight—we delivered with zero compromise on quality). Few providers match this speed for precision work.

eco friendly icon

Eco-Friendly Practices

90% of our abrasives (like glass beads) are recyclable, and we’re ISO 14001 certified which far exceeds industry norms for sustainability. This reduces waste and aligns with clients’ green initiatives, a benefit generic blasting services rarely prioritize.

Sandblasting Media Options We Provide

steel shot for sandblasting

Steel Shot

Durable spherical steel beads, ideal for heavy-duty grinding/polishing

Hardness: 40-65 HRC

steel grit for sand blasting

Steel Grit

Sharp-edged steel particles, aggressive for surface profiling/cleaning

Hardness: 40-65 HRC

power sand for sand blasting

Power Sand

Soft, gentle on delicate materials; removes paint/grout

Grit Range: 80-220 mesh

Acrylic Media for sandblasting

Acrylic Media

Non-toxic, reusable; for light etching/weld touch-ups

Grit Range: 100-320 mesh

recycled crushed-glass

Recycled Glass

Eco-friendly, low-dust; for paint removal/metal prep

Hardness: 5-6 MH

Walnut Shells for sandblasting

Walnut Shells

Ultra-gentle, preserves primers/coatings; safe for sensitive surfaces

Hardness: 2-3 MH

Aluminium Oxide Grit sandblasting medea close up

Aluminium Oxide Grit

Extremely sharp, reusable; perfect for surface prep/treatment

Hardness: 8-9 MH

sodium bicarbonite blasting media

Soda (Bicarbonate Soda)

Gentle, low-pressure (20 psi); removes rust without damaging base metal

Hardness: 2.5 MH

Common Applicable Materials for Sand Blasting

sandblasted glass surface close up

Glass*

Clients come to us tend to achieve frosted finishes or intricate etchings (e.g., decorative windows, precision glass parts) with glass surfaces.

Abrasive Choice: Glass beads or walnut shells (gentle enough to avoid cracking, precise for detailed patterns).

granite sandblasted surface close up

Stone*

This type of material is usually used in construction/home decoration. The most common demands are enhanced natural textures and deep engravings (e.g., monuments, architectural details).

Abrasive Choice: Steel grit or garnet because they balance aggression to carve without breaking the stone.

matte sandblasted plastic surface close up

Plastics

Common Requests including Coating removal and controlled surface roughening (e.g., plastic molds, components).

Abrasive Choice: Acrylic media or walnut shells (low-heat, prevents melting or warping).

316 stainless steel surface close-up

Steel

Most common requests are rust/scale removal and surface profiling (critical for coating adhesion in ships, steel structures).

Abrasive Choice: Steel shot or steel grit (high-impact to strip tough contaminants, ideal for heavy industrial use).

brass surface close-up

Brass

It’s usually sandblasted for tarnish removal, restored luster or subtle texturing (e.g., brass fixtures, precision parts).

Abrasive Choice: Glass beads or aluminum oxide (gentle enough to preserve finish, effective for cleaning).

6061T6 aluminum surface close-up

Aluminum

Common requests include paint stripping and uniform surface preparation (key for aerospace, automotive components) and we also provide in-house surface enhancement after preparation.

Abrasive Choice: Glass beads or aluminum oxide (because they prevent warping and ensure consistent texture for coatings).

*For these type of material, we usually only undertake the individual surface treatment work and do not provide any production services other than the surface treatment. For other materials, including plastics and various metals, we offer a one-stop service, including a complete series of workflows from molding/cnc machining/die casting/extrusion… to post-processing (coatings/chemical treatments to change the appearance or mechanical performance).

Need a quote for your custom parts?

Get yours in 24 hours – no obligations, just fast, tailored numbers.

Sandblasting for Injection Mold Surface Treatment

As a critical step in your mold production and finishing workflow, our sandblasting service integrates seamlessly with our core capabilities—linking injection mold building, precision surface preparation, and SPI-compliant finishes to deliver consistent, production-ready molds.

Vdi-3400 Texture Card Spi-Spe Finish Card for Plastic Surface Finish Sample Card

Once your mold is machined, heat-treated, and cavity-finished (for materials like P20, 718H, or S136), our sandblasting preps the surface for SPI grading. We use material-specific media (e.g., glass beads for corrosion-resistant S136, aluminum oxide for P20) to avoid micro-abrasions, ensuring the mold’s structural integrity while creating a uniform base for texture.

Calibrated for SPI Standards:

Whether you need SPI A3 (glossy) for cosmetic parts or SPI C3 (matte) for industrial grips, we match blasting parameters to your target grade. For example:
  • SPI B2 (satin) → 18–22 psi pressure, 320-mesh aluminum oxide → Ra 0.20–0.30μm
  • SPI D2 (textured) → 35–40 psi pressure, G80 steel shot → Ra 1.6–3.2μm

This precision ensures the blasted mold surface directly translates to the SPI finish your plastic parts require.

End-to-End Alignment:

By integrating with both mold building and SPI finishing, we eliminate handoff delays. Your mold moves from fabrication to blasting to SPI certification without third-party gaps—reducing lead times by up to 20% and guaranteeing that every cavity, core, and detail meets your production specs.

Various Options for Sand Blasting

Type of SandblastingDurationCostTypical Applications
Dry SandblastingModerate to fast, depending on surface sizeLow to Medium ($$)Paint removal, rust cleaning, surface preparation for coatings
Wet SandblastingModerate, slower due to water mixtureMedium ($$)Delicate surface cleaning, dust-free environments, rust removal
Soda BlastingModerateMedium ($$)Paint removal, graffiti cleaning, grease and contaminant removal
Bead BlastingModerate to fastMedium ($$)Polishing, smoothing metals, removing light corrosion or coatings
Abrasive BlastingFast, depending on abrasive typeLow to High ($$-$$$)Aggressive cleaning, surface roughening, etching, heavy-duty cleaning
Steel Grit BlastingFastMedium to High ($$-$$$)Heavy-duty rust removal, industrial equipment cleaning, abrasive etching
Sandblasting with Ceramic MediaModerateHigh ($$$)Delicate part cleaning, automotive, aerospace, and precision finishing

FAQs question mark

Frequently Asked Questions

Can you help me choose the right blasting media for my project?2025-06-16T01:19:50+00:00

Yes, we’re here to help you select the ideal media based on the material of your item, the type of coating or contaminant to be removed, and the surface finish you want to achieve. For example:

  • Steel grit or steel shot is best for tough jobs like stripping rust or scale from heavy steel surfaces.

  • Crushed glass offers a clean finish and is suitable for general-purpose cleaning on metal, concrete, or brick.

  • Walnut shells or corn cob are great for delicate surfaces like wood, aluminum, or fiberglass, where you don’t want to damage the base material.

  • Soda blasting is gentle enough for paint removal on automotive panels or graffiti on soft surfaces without etching.

  • Acrylic or plastic media is ideal for light-duty cleaning or preparing soft metals and composites.

We’ll walk you through the options and recommend the best fit for your project based on your goals, surface condition, and material type.

How long does sandblasting usually take?2025-06-16T01:18:45+00:00

Project timelines vary depending on the size, material, and level of surface contamination. Small items like wheels or metal panels can often be completed in a few hours, while larger or more complex jobs may take a full day or more. We’ll provide a clear time estimate after evaluating your specific project.

Can you sandblast delicate or detailed items without damaging them?2025-06-16T01:17:33+00:00

Yes. We offer a range of abrasive media and pressure settings to match the sensitivity of each material. For delicate items like aluminum parts, sculptures, or vintage car panels, we use gentler media such as crushed glass, soda, or walnut shells to clean the surface without harming fine details or thin layers.

Does sandblasting still use sand?2025-06-16T01:16:19+00:00

While traditional sandblasting did use sand, most modern methods have moved away from it due to safety concerns. Today, media like crushed glass, steel grit, walnut shells, and soda are much more common—and safer. With Dustless Blasting, you can use a wide variety of eco-friendly and effective media tailored to your project needs.

When should I sandblast and when should I wet blast?2025-09-08T01:32:06+00:00

Both sandblasting (dry blasting) and wet blasting (also called vapor or dustless blasting) are effective surface preparation methods, but each is better suited for different situations depending on material type, job site conditions, and project goals.

Choose sandblasting (dry blasting) when:

  • You need maximum abrasive power. Dry blasting provides a more aggressive cut, making it ideal for stripping heavy rust, thick coatings, or baked-on grime.

  • The project involves hard-to-reach areas. It’s more effective in tight corners and complex surfaces like automotive frames, engine components, or agricultural machinery.

  • You’re working in an open or controlled environment. Outdoor areas with proper ventilation are best, as dry blasting produces more dust.

  • Precision is key. Dry blasting gives the operator more control when working on intricate parts or small sections.

Choose wet blasting when:

  • Dust suppression is important. Wet blasting significantly reduces airborne dust, making it safer for the operator and better for jobs in residential or indoor settings.

  • You’re blasting heat-sensitive materials. The water cools the surface, preventing warping or thermal damage on thin metals or fiberglass.

  • The environment requires minimal contamination. It’s ideal for areas near vegetation, water sources, or buildings where dust containment is critical.

  • You want a cleaner finish. Wet blasting often results in less surface embedment and a smoother finish, reducing the need for secondary cleaning.

In short, dry sandblasting provides strong power and precision for difficult tasks, while wet sandblasting offers cleaner and safer conditions for more sensitive or public environments. If you are unsure, a sandblasting expert can assess your project and recommend the best method.

Is sandblasting dangerous?2025-09-08T01:31:27+00:00

The traditional sandblasting process may pose serious health risks, especially when using materials containing silica sand, as this material releases harmful tiny dust particles into the air. However, the dust-free sandblasting technology, by mixing water with the abrasive, significantly reduces the amount of dust in the air, making it a safer alternative for both the operators and the surrounding environment.

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