Designing and Injection Molding Services for Medical & Pharmaceutical Products
KingStar Mold is a trusted manufacturer of medical and pharmaceutical products, specializing in using injection molding technology to create customized, high-precision molds. We offer a comprehensive solution for a wide range of medical device components, pharmaceutical packaging, and other critical applications.
Our design and production processes are standardized, innovative, reliable, and focused on ensuring the highest levels of safety, biocompatibility, and functionality.
KingStar Mold’s Injection Molding Services
CAD Engineering
KingStar Mold offers advanced CAD engineering services to create precise 3D models and prototypes for medical & pharmaceutical equipment. Our team utilizes cutting-edge CAD software to design and optimize components for enhanced performance and manufacturability.
Mold Flow Analysis
Our mold flow analysis service simulates the injection molding process to identify potential defects and optimize design efficiency. By using state-of-the-art mold flow analysis, we ensure the perfect distribution of materials and prevent issues like warping and air pockets.
3D Printing
We use 3D printing technology to rapidly prototype and test mold parts before full-scale production. 3D printing allows for high-precision, complex designs, accelerating the development of components of medical & pharmaceutical equipment with reduced lead times.
CNC Machining
KingStar Mold provides CNC machining services that produce high-precision, complex components of medical & pharmaceutical equipment with tight tolerances. Our CNC machining capabilities ensure consistent quality and efficient production of metal and plastic components for the medical & pharmaceutical industry.
Injection Molding
Our injection molding services allow for the mass production of high-quality plastic mould parts with complex shapes and fine details. We specialize in delivering fast and cost-effective solutions for producing durable, high-volume plastic components for pet products.
Surface Finishing & Assembly
We offer a range of surface finishing services, including polishing, coating, and more, to enhance the performance of mold parts. Our assembly services ensure that all components are accurately assembled and ready for integration into the final equipment design.
Custom Plastic Medical & Pharmaceutical Mold Expertise
At KingStar Mold, our team of skilled professionals specializes in a wide range of services, including product design, mold design, injection molding, and other advanced manufacturing processes. We provide a comprehensive one-stop solution for all your medical and pharmaceutical mold requirements.
We offer a variety of custom plastic molds for the medical and pharmaceutical industries, including:
Orders Workflow
Initial Consultation & Design Review
We begin by discussing your project’s goals and reviewing the design to ensure it’s optimized for the specific manufacturing process. At this stage, we suggest improvements or adjustments to enhance efficiency, functionality, and manufacturability.
Material Selection
Our experts assist in selecting the right materials for your product based on performance requirements and compatibility with the manufacturing process. The correct material choice ensures durability, cost-effectiveness, and the desired product functionality.
Design & Engineering
Using advanced CAD and simulation tools, we develop a custom design for your project. This step ensures precise details and identifies potential challenges early in the process, optimizing the design for efficient manufacturing.
Prototyping & Sample Testing
A prototype or sample is created to verify design accuracy, functionality, and performance. Rigorous testing is conducted to ensure the product meets your specifications before moving into full-scale production.
Production Setup & Initial Production
We set up the required machines, molds, or tools for the manufacturing process. The initial production run is performed to confirm the setup, assess quality, and fine-tune settings for optimal results.
Final Production & Quality Control
After final approval, we proceed with full-scale production, ensuring continuous quality checks. Comprehensive inspections at each stage ensure that every part meets the highest standards before delivery.
Why Choose Us
We Believe You Will Choose Us Again
Only companies with extensive market experience and a deep understanding of customer needs can offer the best service.
Skilled
High-precision production equipment, skilled production staff, and guaranteed delivery times.
Experienced
Over ten years of industry experience, with a mature quotation system and technical support.
Thoughtful
Customized processing options that save time and effort, with active support throughout pre-sales and post-sales.
Equipped
Engineers review designs to identify and resolve potential issues, backed by advanced testing equipment.
Why Choose Injection Molding For Medical & Pharmaceutical Manufacturing?
Rapid Prototyping
One key benefit of our injection molding technology is the rapid production of prototypes. By utilizing both 3D printers and CNC machines, we ensure your medical & pharmaceutical equipment prototypes are created in the shortest time frame possible.
Scalability
We take pride in being able to produce over 600 set molds in a year. This has garnered us a reputation for being able to fulfill any order, no matter how big it is. No matter how large the scale of the order, we are more than capable of fulfilling it.
Quality Control
KingStar Mold always adheres to a high standard of control. We follow the strictest quality control, and any plastic parts that we distribute, are tested by our specialized team of experts. Rest assured, any product you get from KingStar Mold is of the best quality possible.
Cost-Effectiveness
By utilizing injection molding for your medical & pharmaceutical products, you are assured that you will be saving money. Just one injection mold could be used to create a myriad of parts. This means that you will save on both material and production costs.
Over 10 Years of Experience as an Injection Mold Builder and Medical & Pharmaceutical Equipment Manufacturer
With more than 10 years of experience as a plastic medical & pharmaceutical equipment manufacturer and injection mold expert, KingStar Mold has developed molds for a wide variety of plastic molds for medical & pharmaceutical industry.
We provide precision plastic molds for blood pressure monitors, ensuring accurate and reliable casing designs. These molds are designed to accommodate the sensors and display components, with a focus on durability and ease of assembly. Our injection molding process ensures tight tolerances and consistent part quality. The plastic casing protects internal electronics while maintaining a user-friendly interface.
We specialize in plastic molds for EKG devices, focusing on creating lightweight yet durable enclosures. These molds allow for precise integration of the internal circuitry and display components, meeting strict medical standards.
Our plastic molds for surgical lights are engineered to support high-intensity lighting fixtures while offering easy integration with other surgical equipment. These molds are crafted for structural strength and minimal thermal expansion.
Blood Pressure Monitor
EKG
Surgical Light
We design and manufacture plastic molds for infusion pumps, optimizing for ease of use and reliable fluid delivery mechanisms. Our molds ensure precise component fitting and robustness under continuous use in healthcare environments.
Our plastic molds for AEDs focus on creating rugged, protective casings that ensure the devices remain functional and durable in emergency situations. The molds are designed for ease of access to controls and battery compartments.
We provide plastic molds for sterilizers, ensuring the safe and efficient housing of components that undergo high-heat sterilization processes. These molds are engineered to meet both functionality and compliance standards for medical equipment.
Infusion Pumps
AED
Sterilizer
Yes, we provide prototype molds for medical devices, allowing clients to test and validate their designs before moving to full-scale production. This helps ensure that the final molds meet the necessary precision and regulatory standards.
Yes, we offer fully customized mold solutions tailored to meet the specific needs of medical and pharmaceutical applications. Our design and engineering teams work closely with clients to ensure the molds meet functional, regulatory, and aesthetic requirements.
Production timelines vary based on the complexity of the mold and the customer’s requirements. On average, medical and pharmaceutical molds take several weeks to produce, with prototyping and testing phases factored into the timeline.
We adhere to strict industry standards, including ISO 13485 and FDA guidelines, ensuring that all molds are produced with the highest level of quality and compliance. Our molds undergo thorough testing to ensure they meet all relevant medical and pharmaceutical requirements.
We utilize medical-grade materials such as ABS, PA, POM, PP, and others that meet FDA and ISO standards for biocompatibility and durability. These materials ensure the safety and reliability of molds used in sensitive applications like healthcare devices.
KingStar Mold specializes in manufacturing high-precision plastic molds for medical and pharmaceutical devices, including components for blood pressure monitors, EKG machines, infusion pumps, and sterilizers. Our molds are designed to meet strict regulatory standards and ensure product safety and performance.
KingStar Mold is ISO 13485 certified, ensuring that our production processes for medical molds meet the highest standards of quality management in the medical device industry. We also comply with FDA regulations and other industry-specific certifications to guarantee the safety and reliability of our products.
Yes, we have the capability to produce both small and large volumes of medical molds. Whether you need a few hundred pieces or millions, we have the equipment and processes to scale production to meet your needs.
We serve various sectors within the medical and pharmaceutical industries, including the production of devices for diagnostics, drug delivery systems, surgical equipment, and patient monitoring devices. Our expertise extends to both small-scale and high-volume production.
Yes, we offer additional services such as assembly, surface finishing, and coating to ensure that the molds are ready for use in the production of medical devices. We also provide ongoing support to maintain mold quality over time.
We use advanced CNC machining and injection molding techniques to produce high-precision molds. Quality control checks are implemented at every stage of the process, from design to production, to ensure that molds meet the highest standards for safety and functionality.
Lead times for medical and pharmaceutical molds typically range from 4 to 12 weeks, depending on the complexity and customization required. We aim to deliver high-quality molds within the agreed-upon timelines.
