A Small Batch Production Project for Table Connectors by KingStar Mold
In 2019, KingStar Mold received a small batch production project focused on table connector manufacturing for a client. The project was aimed at producing 300 pieces per quarter using rapid tooling to meet the client’s specific needs.
Understanding the Customer’s Needs
Our client came to us with precise requirements for their table connectors:
- Small Batch Production: The client needed 300 pieces per quarter to meet their production schedules.
- High Durability: Since the table connectors played a structural role, durability and strength were critical.
- Precision Fit: The connectors needed to fit precisely, ensuring easy assembly and long-term stability.
Despite the modest batch size, KingStar Mold committed to delivering top-tier quality and value, fully addressing the client’s requirements.
Challenges in Insert Molding for Table Connectors
Insert molding is the process of placing a pre-formed insert (such as metal components) into a mold, followed by the injection of plastic to form a unified part. While ideal for creating sturdy, reliable table connectors, this method posed certain challenges:
- Thick Sections Leading to Sink Marks: The table connectors had thick sections, increasing the risk of shrinkage, which could lead to dimensional inaccuracies and weakened structural integrity.
- Maintaining Precision: Ensuring each connector met the exact specifications required stringent control over the molding process.
- Cost Efficiency for Small Batches: Offering cost-effective solutions for small-batch production without compromising on quality presented an additional challenge.
KingStar Mold’s Solution
- Advanced Mold Design: Our team of engineers designed custom molds to address sink marks. By incorporating optimized cooling channels and precise control over the molding parameters, we minimized shrinkage risks and ensured consistent quality across all connectors.
- High-Quality Materials: We used high-grade, low-shrinkage plastic materials and sourced metal inserts to meet the client’s stringent standards. This ensured the durability and reliability of the final product.
- Process Optimization: Rigorous testing allowed us to fine-tune injection parameters such as speed, pressure, and cooling time, ensuring optimal results.
- Cost-Effective Small Batch Production: Despite the small order size, KingStar Mold’s efficient manufacturing processes allowed us to deliver the required quality at a competitive price, maintaining value for the client.
- Quality Assurance: Each batch of connectors underwent thorough quality checks, including dimensional accuracy, structural integrity tests, and fit assessments, ensuring they met the client’s exact specifications.
Summary
This partnership lasted for three years, concluding when the project came to an end.
KingStar Mold’s expertise in insert molding and commitment to meeting customer needs has earned us the trust of our clients in producing table connectors. Whether small-batch or large-scale production is required, we ensure exceptional quality and value. Contact us today to find out how we can meet your manufacturing needs.
Quality Control Standards for KingStar Mold’s Manufacturing Process
- Dimensional Accuracy
Maintaining dimensional tolerances of ±0.1 mm to ensure precise fitting and high-quality production. - Surface Finish
Achieving a surface roughness (Ra) of less than 1.6 µm, ensuring smooth and aesthetically pleasing finishes. - Structural Integrity
Ensuring the product’s tensile strength meets at least 30 MPa and impact resistance is 20 kJ/m² for superior durability. - Absence of Injection Molding Defects
Products are rigorously tested to be free of defects like voids, bubbles, and flash, with a defect rate kept below 0.2%. - Color Consistency
Maintaining color variance (ΔE) of less than 1.0, ensuring uniform appearance and quality across all parts. - Consistency Across Batches
Ensuring batch-to-batch variation remains under 0.5%, guaranteeing consistency and reliability across all production runs.
Q1. What materials are commonly used in the production of dining table connectors?
Dining table connectors are usually made from high-strength plastics such as polyamide (Nylon), polypropylene, or polycarbonate. These materials are chosen for their excellent mechanical properties, durability, and resistance to environmental factors. Metal inserts are also commonly incorporated to provide added strength and secure connections.
Q2. How does KingStar Mold ensure high dimensional accuracy in its connectors?
KingStar Mold achieves high dimensional accuracy through precise mold manufacturing, stringent process controls, and regular calibration of injection molding machines. We maintain dimensional tolerances within ±0.05 mm to ensure a perfect fit and optimal functionality for each connector.
Q3. What quality control measures are implemented to ensure the absence of defects in connectors?
Our comprehensive quality control process at KingStar Mold includes visual inspections, dimensional checks, and non-destructive testing to detect and eliminate defects like voids, bubbles, and flash. We maintain a defect rate below 0.2%, ensuring the highest standards in every product.
Q4. How does KingStar Mold achieve consistent color in its connectors?
To achieve consistent color, KingStar Mold uses precise colorant formulations and maintains stable processing conditions. This involves controlling key variables such as temperature, pressure, and mixing times during the injection molding process to ensure uniform color distribution across all parts.
Q5. How does KingStar Mold handle small batch production cost-effectively?
We leverage efficient manufacturing processes and flexible production systems at KingStar Mold to keep costs low. By optimizing material usage, reducing setup times, and employing cost-effective production techniques, we offer competitive pricing even for small batch orders.
Q6. What are the key benefits of using insert molding for dining table connectors?
Insert molding offers several advantages, including enhanced strength and durability by combining plastic and metal components, improved mechanical properties, and better performance in structural applications. It also allows the integration of multiple materials into a single part, reducing assembly time and injection molding costs.
Note:
We maintain pre-market confidentiality agreements and sign NDA/NNN with all our customers. Every case you see has been shared with client approval. To protect sensitive information, some details have been blurred or modified. All photos were taken internally by KingStar Mold. Thank you for your support and cooperation.
Why Choose Us
We Believe You Will Choose Us Again
Only companies with extensive market experience and a deep understanding of customer needs can offer the best service.
Skilled
High-precision production equipment, skilled production staff, and guaranteed delivery times.
Experienced
Over ten years of industry experience, with a mature quotation system and technical support.
Thoughtful
Customized processing options that save time and effort, with active support throughout pre-sales and post-sales.
Equipped
Engineers review designs to identify and resolve potential issues, backed by advanced testing equipment.
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Conducting several inspections and testing, we guarantee an outstanding quality production. Each of these procedures is carried out under the supervision of experts who implement strict quality policies.
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Using 3D printing, we quickly produce high-definition prototypes at a cost-effective price. This significantly reduces the turnaround time for producing complex parts, while maintaining high precision and consistent repeatability, ensuring no compromise on quality.
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By utilizing CNC machining to remove layers of material from existing components, we enhance the injection molding of household products. This manufacturing method supports quick turnaround times, custom finishes, and high scalability, ensuring efficiency and flexibility in production.
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After reaching out to discuss your demands, we work endlessly to provide you with the best experience, including providing you with fast quotations. This smoothens your ordering process, ensuring fast production to meet deadlines.
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Before we commence mass production, the products go through a high-precision designing process. Our designers will carry out several checks to ensure that your plastic household items are optimally designed.
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At KingStar Mold, we put ourselves in the position of the clients. With fast production achieved by our professional engineers and advanced machinery, we fulfill our clients’ orders within the specified lead time.
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Using 3D printers and CNC machining in the injection process reduces the time taken to produce prototypes. This in turn shortens the time spent in developing part designs. It also allows you to get fast feedback on the viability of your designs.
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Injection molds are constructed to be tough, durable, and highly functional. Without spending more money, a mold can be used for a very long time to produce thousands of parts while maintaining product quality.
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Injection molding permits the expansion of the scale of production without altering the functionality or quality of the manufacturing process. It is a flexible production method that supports the making of different plastic parts.
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Conducting several inspections and testing, we guarantee an outstanding quality production. Each of these procedures is carried out under the supervision of experts who implement strict quality policies.
Why KingStar Mold for Plastic Daily Necessities Injection Molding
High-Quality Products
To provide optimal quality, we make use of quality materials. The mold is fabricated with strong steel, and professionally partitioned to support the insertion of all types of resins, including mild and harsh. At KingStar Mold, only the best plastics sourced from leading suppliers are used for injection molding.
Professional Injection Molding Team
Having a team of professionals with vast experience in injection molding, there is always a 100% certainty of accurate production. Offering other inclusive services, we carry our clients along with every progress made to ensure that their intentions are fulfilled.
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We are an OEM expert with a broad range of capabilities in catering to different household plastic product needs like cutlery, pet products, and many more. Following your instructions and specifications, we offer unique solutions that appeal greatly to your demands.
Over 10 Years Experience as an Injection
Mold Manufacturer & Plastic Household Products Manufacturer
Over 10 Years Experience as an Injection
Mold Manufacturer & Plastic Household Products Manufacturer
With over a decade of experience as an injection mold manufacturer and plastic home items maker, KingStar Mold has assisted many distributors and business owners with their household plastic product needs. Over the years, we’ve built a strong collection of products and hardware that other manufacturers cannot match.
With our injection molding technology, we create plastic storage drawers on wheels that provide you with a seamless storage system.
We have a wide selection of plastic shoe boxes with lids, offering you a lightweight packaging and safety from dust and other impurities.
KingStar Mold creates top-quality plastic containers with lids for household applications. With this lightweight and portable storage system, items will be perfectly preserved.
Plastic Storage Drawers on Wheels
Plastic Shoe Boxes with Lids
Plastic Containers with Lids
Our extensive collection of products includes plastic trash cans with lids. Serving as a collector of waste till final disposal, they are made with lids that prevent odor.
With our injection molding technology, we provide the best set of plastic step stools. At KingStar Mold, we implement our wide range of capabilities in manufacturing durable plastic step stools that stand the test of time.
Our plastic flower pots are highly efficient and strong, standing firmly with sand and flowers inside. They are also built to be eco-friendly and support the growth of flowers.
Plastic Trash Cans with Lids
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Plastic Flower Pot
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A soft flexible plastic widely used in making clear plastic household items. It can be stretched and deformed without cracking or ripping.
With a good resistance to acids and solvents, as well as fatigue, Polypropylene can be repeatedly strained without cracking. Its varied applications include food storage containers, living hinges on lids, and so on.
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Previous Injection Molded Plastic Household Item Projects
With an annual capability to produce 900-1000 molds, KingStar Mold specializes in fabricating quality molds that are used in household products injection molding. Supported by our experienced engineers, we offer one-stop solutions to our clients, starting from plastic household items design, mold design, to production and delivery.
In addition to manufacturing all kinds of injection molded household products, we also cater to other needs like warehouse storage boxes, home appliances, baby products, furniture, and automobile products.
Plastic Household Products Mold Manufacturing & Injection Molding
As a leading manufacturer of plastic home items, KingStar Mold is your one-stop solution provider for all plastic household product needs.
We handle everything under one roof, using injection molding technology to design and develop molds and injection-molded plastic household products tailored to your specifications. Our designs are innovative, reliable, and offer both uniqueness and high functionality.
Injection Molding Services for Plastic Household Items
Plastic Household Items Design
Plastic Home Items Mold Design
With our advanced expertise in mold design, we create the perfect mold to shape your plastic household items. Through streamlined processes, we deliver a mold design that meets your needs, no matter how complex or intricate the requirements may be.
3D Printing
Using 3D printing, we quickly produce high-definition prototypes at a cost-effective price. This significantly reduces the turnaround time for producing complex parts, while maintaining high precision and consistent repeatability, ensuring no compromise on quality.
CNC Machining
By utilizing CNC machining to remove layers of material from existing components, we enhance the injection molding of household products. This manufacturing method supports quick turnaround times, custom finishes, and high scalability, ensuring efficiency and flexibility in production.
Plastic Mold Making
At KingStar Mold, we understand that the quality of plastic molds directly impacts the outcome of the injection molding process. That’s why we prioritize our mold-making process, ensuring top-notch quality in every aspect.
Injection Molding Plastic Household Products
Custom Plastic Household Products Mold by Experts
We understand that each client is unique, and we approach every demand with customized solutions. Our experts excel in offering custom mold services across various areas, including:
Fulfill Insert Molding & Overmolding Needs
Fulfill Insert Molding & Overmolding Needs
How We Build Plastic Injection Molds to
Support Your Daily Supply Business
How We Build Plastic Injection Molds to
Support Your Daily Supply Business
Injection Mold Design
Injection Mold Engineering
Our team of expert engineers is fully equipped to customize your molds with precision. Simply confirm your design, and our engineers will tailor your home appliance molds in the most efficient and effective way possible.
Injection Mold Machining
Injection Mold Finishing & Assembly
Advantages of Making
Plastic Home Items Molds in KingStar Mold
Advantages of Making
Plastic Home Items Molds in KingStar Mold
Instant Quote
After reaching out to discuss your demands, we work endlessly to provide you with the best experience, including providing you with fast quotations. This smoothens your ordering process, ensuring fast production to meet deadlines.
Accurate Dimension
Before we commence mass production, the products go through a high-precision designing process. Our designers will carry out several checks to ensure that your plastic household items are optimally designed.
On-time Delivery
At KingStar Mold, we put ourselves in the position of the clients. With fast production achieved by our professional engineers and advanced machinery, we fulfill our clients’ orders within the specified lead time.
Why Injection Molding for Plastic Daily Supplies Industry
Why Injection Molding for Plastic Daily Supplies Industry
Fast Prototyping
Using 3D printers and CNC machining in the injection process reduces the time taken to produce prototypes. This in turn shortens the time spent in developing part designs. It also allows you to get fast feedback on the viability of your designs.
Effective Cost Control
Injection molds are constructed to be tough, durable, and highly functional. Without spending more money, a mold can be used for a very long time to produce thousands of parts while maintaining product quality.
Scalability
Injection molding permits the expansion of the scale of production without altering the functionality or quality of the manufacturing process. It is a flexible production method that supports the making of different plastic parts.
Quality Control
Conducting several inspections and testing, we guarantee an outstanding quality production. Each of these procedures is carried out under the supervision of experts who implement strict quality policies.
Why KingStar Mold for Plastic Daily Necessities Injection Molding
High-Quality Products
To provide optimal quality, we make use of quality materials. The mold is fabricated with strong steel, and professionally partitioned to support the insertion of all types of resins, including mild and harsh. At KingStar Mold, only the best plastics sourced from leading suppliers are used for injection molding.
Professional Injection Molding Team
Having a team of professionals with vast experience in injection molding, there is always a 100% certainty of accurate production. Offering other inclusive services, we carry our clients along with every progress made to ensure that their intentions are fulfilled.
Custom Solution
We are an OEM expert with a broad range of capabilities in catering to different household plastic product needs like cutlery, pet products, and many more. Following your instructions and specifications, we offer unique solutions that appeal greatly to your demands.
Over 10 Years Experience as an Injection
Mold Manufacturer & Plastic Household Products Manufacturer
Over 10 Years Experience as an Injection
Mold Manufacturer & Plastic Household Products Manufacturer
With over a decade of experience as an injection mold manufacturer and plastic home items maker, KingStar Mold has assisted many distributors and business owners with their household plastic product needs. Over the years, we’ve built a strong collection of products and hardware that other manufacturers cannot match.
With our injection molding technology, we create plastic storage drawers on wheels that provide you with a seamless storage system.
We have a wide selection of plastic shoe boxes with lids, offering you a lightweight packaging and safety from dust and other impurities.
KingStar Mold creates top-quality plastic containers with lids for household applications. With this lightweight and portable storage system, items will be perfectly preserved.
Plastic Storage Drawers on Wheels
Plastic Shoe Boxes with Lids
Plastic Containers with Lids
Our extensive collection of products includes plastic trash cans with lids. Serving as a collector of waste till final disposal, they are made with lids that prevent odor.
With our injection molding technology, we provide the best set of plastic step stools. At KingStar Mold, we implement our wide range of capabilities in manufacturing durable plastic step stools that stand the test of time.
Our plastic flower pots are highly efficient and strong, standing firmly with sand and flowers inside. They are also built to be eco-friendly and support the growth of flowers.
Plastic Trash Cans with Lids
Plastic Step Stool
Plastic Flower Pot
Best-in-class materials for
Plastic Home Items Injection Molding
Best-in-class materials for
Plastic Home Items Injection Molding
Having a high strength-to-weight ratio and a high resistance to acids, solvents, and other chemicals, Polyethylene is used for making storage containers, beverage bottles, toiletry bottles, and so many more.
A soft flexible plastic widely used in making clear plastic household items. It can be stretched and deformed without cracking or ripping.
With a good resistance to acids and solvents, as well as fatigue, Polypropylene can be repeatedly strained without cracking. Its varied applications include food storage containers, living hinges on lids, and so on.
Your Content Goes Here
Polystyrene for Plastic Household ItemsYour Content Goes Here
Having two main advantages: stiffness and rigidity, Polystyrene is used for making tough home plastic items like casings for kitchen appliances, seed trays, disposable cutlery, and so on.
Previous Injection Molded Plastic Household Item Projects
With an annual capability to produce 900-1000 molds, KingStar Mold specializes in fabricating quality molds that are used in household products injection molding. Supported by our experienced engineers, we offer one-stop solutions to our clients, starting from plastic household items design, mold design, to production and delivery.
In addition to manufacturing all kinds of injection molded household products, we also cater to other needs like warehouse storage boxes, home appliances, baby products, furniture, and automobile products.
