Your Reliable Automotive Plastic Injection Molding Company
KingStar Mold is your reliable automotive plastic injection molding company, specializing in high-quality, custom solutions for both OEM and ODM needs. With years of experience in the automotive industry, we partner with passenger car and commercial vehicle manufacturers to create durable, functional, and cost-effective plastic components. Our skilled design and engineering teams work closely with clients to ensure that every part, from intricate interior components to rugged exterior parts, meets the highest standards of performance and precision. Whether you’re looking for prototypes, high-volume production, or end-to-end assembly, KingStar Mold delivers reliable, innovative solutions tailored to your specific needs.
KingStar Mold’s Injection Molding Services
CAD Engineering
KingStar Mold offers advanced CAD engineering services to create precise 3D models and prototypes for automobile parts. Our team utilizes cutting-edge CAD software to design and optimize components for enhanced performance and manufacturability.
Mold Flow Analysis
Our mold flow analysis service simulates the injection molding process to identify potential defects and optimize design efficiency. By using state-of-the-art mold flow analysis, we ensure the perfect distribution of materials and prevent issues like warping and air pockets.
3D Printing
We use 3D printing technology to rapidly prototype and test automobile parts before full-scale production. 3D printing allows for high-precision, complex designs, accelerating the development of automotive components with reduced lead times.
CNC Machining
KingStar Mold provides CNC machining services that produce high-precision, complex automotive parts with tight tolerances. Our CNC machining capabilities ensure consistent quality and efficient production of metal and plastic components for the automotive industry.
Injection Molding
Our injection molding services allow for the mass production of high-quality automotive parts with complex shapes and fine details. We specialize in delivering fast and cost-effective solutions for producing durable, high-volume automotive components.
Assembly & Packaging
We provide efficient assembly and packaging services to ensure your automotive parts are fully assembled and ready for integration. Our team also ensures secure packaging to protect parts during transportation while maintaining quality standards.
Orders Workflow
Initial Consultation & Design Review
We begin by discussing your project’s needs and reviewing your design to ensure it’s optimized for two-shot molding. Any improvements or adjustments are suggested at this stage.
Material Selection
We help you choose the right materials for each part layer, ensuring compatibility for optimal performance and durability. Material selection is crucial for achieving the desired functionality.
Mold Design & Engineering
Our team designs a custom mold using advanced CAD software and simulates the molding process. This ensures precision and identifies potential issues before production starts.
Prototyping & Sample Testing
A prototype is created to validate the design and functionality of your part. Testing ensures the product meets your specifications before moving to full production.
Production Setup & First Shot
We set up the molds and calibrate the machines for the process. The first shot is produced to confirm the setup and ensure quality.
Final Production & Quality Control
After approval, we proceed with full-scale production, continuously checking for quality. Final inspections ensure all parts meet our high standards before delivery.
Why Choose Us
We Believe You Will Choose Us Again
Only companies with extensive market experience and a deep understanding of customer needs can offer the best service.
Skilled
High-precision production equipment, skilled production staff, and guaranteed delivery times.
Experienced
Over ten years of industry experience, with a mature quotation system and technical support.
Thoughtful
Customized processing options that save time and effort, with active support throughout pre-sales and post-sales.
Equipped
Engineers review designs to identify and resolve potential issues, backed by advanced testing equipment.
Why Choose Injection Molding For Automotive Industry?
Rapid Prototyping
One key benefit of our injection molding technology is the rapid production of prototypes. By utilizing both 3D printers and CNC machines, we ensure your automotive plastic part prototypes are created in the shortest time frame possible.
Scalability
We take pride in being able to produce over 600 set molds in a year. This has garnered us a reputation for being able to fulfill any order, no matter how big it is. No matter how large the scale of the order, we are more than capable of fulfilling it.
Quality Control
KingStar Mold always adheres to a high standard of control. We follow the strictest quality control, and any plastic car parts that we distribute, are tested by our specialized team of experts. Rest assured, any product you get from KingStar Mold is of the best quality possible.
Cost-Effectiveness
By utilizing injection moulding for your plastic car parts, you are assured that you will be saving money. Just one injection mold could be used to create a myriad of parts. This means that you will save on both material and production costs.
Over 10+ Years’ Experience as an Injection Mold Manufacturer
In Automotive Industry
Over 10+ Years’ Experience as an Injection Mold Manufacturer
In Automotive Industry
KingStar Mold has been in the injection molding industry for years, and we are considered one of the best automotive plastic parts manufacturers in the world. Here are some of the key applications that we provide to the automotive industry.
In the past few decades, automotive manufacturers have started using plastic materials instead of metal for their under-the-hood components. KingStar Mold has the injection molding technology to mass produce under-the-hood components such as fan shrouds, head covers, and oil pans.
We use injection molding to produce high-quality exterior components for a variety of automotive brands. Our range of exterior components includes floor rails, fenders, grilles, and more. With our advanced injection molding technology, we ensure that each component meets the highest standards of precision and quality.
KingStar Mold also produces essential interior components, including dashboard faceplates, air vents, interior surfaces, and instrumentation parts.
We also produce essential auto trim components that contribute to both the comfort and safety of the vehicle. These components include seating, door panels, gear shifts, and parking brake boots.
Using our injection molding capabilities, we can manufacture decorative automotive plastic components for our clients. These include nameplates, knobs, skull caps, and both interior and exterior trim.
Plastic Materials for Car Parts
Plastic materials are well-suited for various automotive components, including those in vehicle interiors and exteriors. They offer smooth surfaces, ease of use, and can be designed to be sleek and stylish. Functionally, plastic parts help reduce the overall weight of vehicles since they are lighter than metal, and can also be bonded with other materials for added structural strength.
At KingStar Mold, we utilize premium, durable plastics for injection molding automotive parts. We use materials such as polyethylene, carbon fiber-reinforced plastics, nylon, ABS, polypropylene, and polyurethane. Polypropylene is used for components like cable insulations and bumpers, while polyurethane is ideal for suspension bushings and seat supports. Our ABS plastic parts are also widely recognized in the industry for their quality.
Plastic Parts Manufacturer for Car Interior and Exterior Parts
Car manufacturers depend on plastic parts to enhance the luxury, appeal, and comfort of vehicle interiors. These materials are also used for exterior components like lights, bumpers, and more, thanks to their durability and weather resistance.
With extensive experience in designing and injection molding both interior and exterior plastic car parts, we specialize in advanced techniques such as insert molding and overmolding. These methods are crucial for creating strong, durable components. We also use high-quality plastics and state-of-the-art technology to ensure every part is manufactured with flawless precision.
Previous Auto Injection Molding Projects
We are injection molding designers and manufacturers for several leading automobile brands. Our factory facilities can produce 900-1000 automotive molds and thousands of plastic injection molding automotive parts in a year. Our services are also diversified to cater to manufacturers of baby products, buckets, home appliances, and furniture among many others.
KingStar Mold injection molding auto parts and production processes are certified by international regulatory bodies. Working with us would thus make your plastic auto parts industry-compliant by default.
Lead times vary based on the complexity and volume of the order, but typically range from a few weeks to several months, depending on the specifics of the project.
Yes, KingStar Mold specializes in custom solutions. We collaborate with you to create automotive parts that meet your specific design, material, and performance requirements.
Our team follows strict quality control measures at each production stage, including material selection, process monitoring, and final inspection, to ensure every part meets the highest industry standards.
KingStar Mold stands out with its advanced manufacturing processes, including CAD design, injection molding, CNC machining, and mold flow analysis, ensuring precision and reliability in every part.
We work with high-quality materials like ABS, polypropylene, polycarbonate, and nylon to ensure the durability and performance of automotive parts in demanding environments.
At KingStar Mold, we manufacture a wide variety of automotive parts, including interior and exterior components, engine parts, electrical housings, and more, tailored to meet the needs of the automotive industry.
Yes, KingStar Mold is equipped to handle both low and high-volume production runs, ensuring scalability and efficiency for all your automotive parts manufacturing needs.
We employ various advanced processes, including injection molding, CNC machining, 3D printing, and mold flow analysis, to produce precise, high-quality automotive components.
Yes, we offer comprehensive assembly services to ensure your parts are fully assembled and ready for integration into the final automotive product.
We focus on optimizing designs, using efficient production techniques, and selecting cost-effective materials, all while maintaining high quality to provide cost-effective solutions for our clients.
KingStar Mold serves multiple automotive sectors, including passenger vehicles, commercial vehicles, electric vehicles, and aftermarket parts, providing tailored solutions for each segment.
Yes, we offer rapid prototyping services to help you test and refine your designs before full-scale production, ensuring that your parts meet all specifications.
