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As Machined Finish Services2025-06-06T13:18:51+00:00

As Machined Finish Services

Need parts fast and cost-effective? Our As Machined finish delivers components directly from CNC machining. You get precise tolerances, clean edges, and a surface free of burrs with consistent tool marks. Ideal for functional prototypes or parts inside assemblies, it’s ready to use right away or serves as a great base for additional finishing.

  • Precision without polish
  • Functional and cost-effective
  • Sharp details, clean cut
precision mahining cnc as machined

As Machined Overview

As Machined Surface Finish refers to the surface condition of a part directly after CNC machining, without any additional polishing, coating, or other finishing processes. It retains the natural tool traces and marks from the cutting tools, resulting in a slightly rough texture but high dimensional accuracy. I is commonly used for functional prototypes, internal components, or parts where the priority is not aesthetics but performance and cost-efficiency.

Because it skips secondary treatments, the As Machined finish saves both time and money. Surface roughness typically falls around Ra 3.2 μm (125 µin), though this can vary depending on the material and machining method. Despite the visible tool marks, most parts are lightly deburred to remove sharp edges, making them safe to handle, which makes it a practical choice when tolerances and functionality outweigh the need for cosmetic appearance.

But if your parts weigh aesthetic performance more than tolerance integrity, you might need Additional Surface Treatment instead of As Aachined Finish.

As Machined Surface Finishes Comparison

Surface Roughness Applicable Materials Cosmetic Availability Description
Ra 3.2 μm Metals, Plastics No Standard machining with basic cleaning, deburring, and edge breaking. No additional surface treatment is applied. Tool marks are visible.
Ra 1.6 μm Metals, Plastics No Achieved through finer machining settings. Offers a smoother surface than Ra 3.2 μm, with visible but reduced tool marks. Also includes basic cleaning and deburring.

As Machined Design Considerations

  • Simplify Geometry Where Possible: Reducing overly complex features and loosening non-critical tolerances can help ensure more consistent surface finishes and reduce machining time.

  • Refine Tooling and Toolpaths: High-quality, sharp tools and optimized toolpath strategies are essential to minimize tool chatter and achieve a better surface finish.

  • Choose Suitable Materials: Select materials known for good machinability and favorable surface characteristics to improve finish quality without requiring secondary processing.

Lathe Surface Roughness Data Sheet

Speed Feed Finish Speed Feed Finish
-1 -1 7 -1 -1 9
-1 0 77 -1 0 77
-1 1 193 -1 1 190
0 -1 7 0 -1 9
0 0 75 0 0 80
0 1 191 0 1 191
1 -1 9 1 -1 18
1 0 79 1 0 80
1 1 192 1 1 190

* Speed: Unit: r/min (revolutions per minute). Negative values are experimental codes (require conversion to actual values); Feed: Unit: mm/r (millimeters per revolution). Negative values are experimental codes; Finish (Surface Roughness): Unit: μm (micrometers), expressed as Ra (Arithmetical Mean Deviation of the profile).

Data Sourse: Extracted from Table 9.16 (Industrial Statistics-Ronald Christensen and Aparna V. Huzurbazar-Department of Mathematics and Statistics University of New Mexico).

Notes:

  • Roughness Standard: Complies with *ISO 21920-1:2021 (Surface Roughness Parameters and Values)*.
  • Typical Reference ValuesHarbin Measuring & Cutting Tool Group (HALI) Surface Roughness Samples (Ra 0.8–6.3 μm).
  • Negative Value Handling:
    *Speed = -1* and *Feed = -1* are experimental codes. *Convert to physical values using specified formulas (e.g., Speed range: 200–2000 r/min).*
  • Outliers:
    *Finish = 77 μm* may result from tool wear or excessive feed rate (normal finish turning range: Ra 0.8–1.6 μm).
  • Precision Class:
    Ra ≤ 1.6 μm requires high-precision lathes (reference standard: IT7 tolerance grade).

Benefits of an As Machined Surface Finish

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Faster Turnaround

Parts ship straight from CNC machining—no need to wait for secondary finishing. This cuts lead times by days or even weeks compared to polished or coated surface treatment, which makes it ideal for rapid prototyping or urgent production runs.

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Cost Efficiency

As machined finish eliminates grinding, blasting, and other post-processing expenses. You only need to pay for machining time and material, making it the most budget-friendly option. Perfect for high-volume production or internal components that have low aesthetic requirements.

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Dimensional Accuracy

It maintains original tolerances by design without post-machining distortion, which is critical for precision assemblies where even minor material removal (like from polishing) could affect fit. Often used for jigs, bearings, and mating surfaces.

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Functional Flexibility

Works equally well for (major) metals and plastics. The uniform tool-marked surface can improve lubrication retention in moving parts. Ready to use as-is, or easily upgraded with other finishes or treatments later.

FAQs question mark

Frequently Asked Questions

How does KingStar Mold ensure consistent As Machined surface quality across batches?2025-06-06T06:18:16+00:00

At KingStar Mold, we follow strict machining standards, use high-quality cutting tools, and maintain optimized toolpaths. Our in-house quality team inspects each batch for surface roughness, dimensional accuracy, and defect-free finishes to ensure consistency every time. For more information about our quality assurance system, please refer to this page: Manufacturing Quality Control for Precision Parts.

Will an As Machined finish affect part tolerances?2025-06-06T06:15:23+00:00

No. As Machined finishes are applied directly after precision CNC machining, so they preserve dimensional accuracy without additional material removal. That’s exactly why they’re ideal for parts requiring tight tolerances.

Can I request a specific Ra value for my As Machined parts?2025-06-06T06:12:05+00:00

Yes, we can accommodate specific surface roughness requirements like Ra 3.2μm, Ra 1.6μm, or even Ra 0.8μm by adjusting the final cutting pass. Let us know your functional or aesthetic needs when placing your order (you may also refer to the datasheet we provided on this page above).

Which materials are compatible with As Machined finishes?2025-06-06T06:09:56+00:00

Both metal and plastic can be processed and delivered as-machined, though the finished parts’ performance may vary by microstructure and machining response. Below are some real-world compatible materials validated through industrial applications and standards for your reference.


Aluminum Alloys (6061/7075)

Industry Preferred for CNC efficiency:

  • Achieves consistent Ra 0.8-3.2μm with minimal tool deflection

  • Aerospace case: Unpolished wing brackets in Boeing 737 MAX (per SAE AMS 2772) save 18% weight versus coated alternatives

  • Note: Leaves fingerprint-prone surface – anodize recommended for handheld components

Stainless Steels (303/316L)

Medical/compatibility balance:

  • Maintains corrosion resistance but shows visible tool paths (Ra 1.6-6.3μm)

  • Surgical instrument housings: Stryker endoscope casings use as-machined 316L interiors (ASTM A967 compliant), eliminating polishing crevices

  • But it requires rigid setups to avoid work hardening

Engineering Plastics

Delrin (POM):

  • Food-safe self-lubrication with Ra 0.8-2.5μm

  • Conveyor rollers: John Deere harvesters use unfinished Delrin gears (FDA 21 CFR §177.2470) avoiding lubricant contamination

  • Machining tip: Use >45° helix end mills to prevent melting

PTFE:

  • Rare compared to materials mentioned above, due to tear-out risk but essential for purity

  • Semiconductor seals: Entegris uses direct-machined PTFE gaskets in wafer handlers (SEMI F57 standard), preserving chemical inertness


Copper/Brass Conductives

Critical in electronics:

  • Achieves Ra 0.4-1.6μm with sharp carbide tools

  • EV battery terminals: Tesla V3 supercharger contacts (IEC 61238 Class A) leverage native conductivity without plating

  • Deburring essential: Mandatory tumbling for >10A applications


Problem Materials that Usually Need Post-processing

  • Carbon fiber composites: Delamination risk limits to non-structural drone arms (DJI Matrice 300 RTK frame ribs)

  • Annealed steels: Requires post-machining deburring – avoid for hydraulic valves

Is As Machined finish suitable for cosmetic parts?2025-06-06T05:58:55+00:00

Generally, no. Parts delivered as machined may show tool marks or traces and aren’t intended for cosmetic use. If visual appearance is important, post-processing such as polishing, bead blasting, or anodizing is recommended.

What does “As Machined” surface finish mean?2025-06-06T05:57:33+00:00

“As Machined” refers to the surface that has undergone only the initial processing and has not undergone any further treatment. “As” here is not an abbreviation for other terms; other similar expressions include “As Cast”, “As Milled”, “As Printed”… The surface is typically cleaned, deburred, and has visible tool paths or machining marks, with a surface roughness usually around Ra 3.2μm or Ra 1.6μm.

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