On Demand Manufacturing Company

Plastic Injection Molding Factory | Custom Mold Tooling Maker | Precision Metal Part Manufacturing

Aluminum 3D Printing2025-02-04T09:28:00+00:00

Aluminum 3D Printing Service

KingStar Mold provides advanced Stainless Steel 3D printing services, offering high-strength, durable parts for a variety of industries.
  • High-strength stainless steel parts
  • Ideal for functional prototypes and end-use applications
  • Precision 3D printing for complex geometries
3d printed aluminum part
Aluminum (AlSi10Mg) is similar to a 3000 series alloy commonly used in casting and die casting. It offers a strong strength-to-weight ratio, along with excellent high temperature and corrosion resistance. This material also demonstrates good fatigue, creep, and rupture strength, as well as thermal and electrical conductivity. Final parts made from AlSi10Mg undergo a stress relief process to ensure optimal performance.
  • High strength and stiffness for weight ratio
  • Excellent thermal and electrical conductivity
  • Superior resistance to high temperatures and corrosion

Surface Finishing Options

Standard

Brushed 150

Brushed 220

Brushed 400

Satin

Polished

Applications for 3D-Printed Aluminum

3D-printed Aluminum is ideal for producing lightweight, durable parts across industries such as aerospace, automotive, consumer electronics, and industrial equipment.

Automotive

automatic car industry
  • Engine parts
  • Housings
  • Suspension components

Aerospace

aerospace industry
  • Brackets
  • Heat exchangers
  • Structural components

Industrial Equipment

industral equipment
  • Machine components
  • Custom tools
  • Prototyping parts

Consumer Electronics

home appliances using injection molds
  • Enclosures
  • Mounting brackets
  • Heat sinks

Dimensions of 3D-Printed Aluminum Part

The maximum part size and minimum feature size depend on the chosen resolution. 3D-printed aluminum is offered in high, normal, and large format resolutions.

ResolutionMetricUS
Maximum DimensionsHigh (20 μm)94mm x 98mm x 98mm3.7 in. x 3.8 in. x 3.8 in.
Normal (30 μm)330mm x 244mm x 244mm13.0 in. x 9.6 in. x 9.6 in.
Large Format (40 μm)500mm x 398mm x 800mm19.7 in. x 15.7 in. x 31.5 in.
Minimum Feature SizeHigh (20 μm)0.381mm0.015 in.
Normal (30 μm)0.762mm0.030 in.
Large Format (40 μm)0.381mm0.015 in.

Large Aluminum 3D-Printed Parts

Need large additive parts? Our large format 3D printer supports aluminum material and offers a build volume of 31.5 in. x 19.7 in. x 15.7 in. (800mm x 500mm x 400mm).

FAQs question mark
How does Aluminum 3D printing compare to traditional manufacturing?2025-02-03T08:09:06+00:00

Aluminum 3D printing offers more design flexibility, faster prototyping, and less material waste compared to traditional methods like machining and casting.

What is the maximum size of aluminum parts that KingStar Mold can print?2025-02-03T08:08:32+00:00

KingStar Mold’s large format 3D printer can produce aluminum parts up to 31.5 in. x 15.7 in. x 19.7 in. (800mm x 400mm x 500mm), accommodating a wide range of industrial applications.

What materials does KingStar Mold use for Aluminum 3D printing?2025-02-03T08:04:55+00:00

At KingStar Mold, we utilize AlSi10Mg, which offers excellent strength-to-weight ratio, high corrosion resistance, and thermal conductivity properties for 3D-printed parts.

What is Aluminum 3D printing used for?2025-02-03T08:04:25+00:00

Aluminum 3D printing is used in aerospace, automotive, and industrial applications, producing lightweight, high-strength parts with intricate designs.

Are Aluminum 3D-printed parts heat-resistant?2025-02-03T08:14:49+00:00

Yes, aluminum 3D-printed parts exhibit high temperature resistance, making them ideal for applications exposed to extreme heat, such as in aerospace and automotive sectors.

What are the advantages of Aluminum 3D printing?2025-02-03T08:13:41+00:00

Aluminum 3D printing provides enhanced design flexibility, faster turnaround times, reduced production costs, and the ability to create complex geometries that traditional methods cannot achieve.

How does KingStar Mold ensure the quality of Aluminum 3D-printed parts?2025-02-03T08:10:02+00:00

KingStar Mold uses precise manufacturing techniques and advanced post-processing, such as stress relief and surface finishing, to guarantee high-quality, durable aluminum parts.

What industries benefit from Aluminum 3D printing?2025-02-03T08:09:39+00:00

Aluminum 3D printing is widely used in aerospace, automotive, energy, and consumer electronics industries, enabling the production of lightweight, durable, and functional parts.

Go to Top