
Automotive

Aerospace

Industrial Equipment

Consumer Electronics

Dimensions of 3D-Printed Aluminum Part
The maximum part size and minimum feature size depend on the chosen resolution. 3D-printed aluminum is offered in high, normal, and large format resolutions.
Resolution | Metric | US | |
---|---|---|---|
Maximum Dimensions | High (20 μm) | 94mm x 98mm x 98mm | 3.7 in. x 3.8 in. x 3.8 in. |
Normal (30 μm) | 330mm x 244mm x 244mm | 13.0 in. x 9.6 in. x 9.6 in. | |
Large Format (40 μm) | 500mm x 398mm x 800mm | 19.7 in. x 15.7 in. x 31.5 in. | |
Minimum Feature Size | High (20 μm) | 0.381mm | 0.015 in. |
Normal (30 μm) | 0.762mm | 0.030 in. | |
Large Format (40 μm) | 0.381mm | 0.015 in. |

Aluminum 3D printing offers more design flexibility, faster prototyping, and less material waste compared to traditional methods like machining and casting.
KingStar Mold’s large format 3D printer can produce aluminum parts up to 31.5 in. x 15.7 in. x 19.7 in. (800mm x 400mm x 500mm), accommodating a wide range of industrial applications.
At KingStar Mold, we utilize AlSi10Mg, which offers excellent strength-to-weight ratio, high corrosion resistance, and thermal conductivity properties for 3D-printed parts.
Aluminum 3D printing is used in aerospace, automotive, and industrial applications, producing lightweight, high-strength parts with intricate designs.
Yes, aluminum 3D-printed parts exhibit high temperature resistance, making them ideal for applications exposed to extreme heat, such as in aerospace and automotive sectors.
Aluminum 3D printing provides enhanced design flexibility, faster turnaround times, reduced production costs, and the ability to create complex geometries that traditional methods cannot achieve.
KingStar Mold uses precise manufacturing techniques and advanced post-processing, such as stress relief and surface finishing, to guarantee high-quality, durable aluminum parts.
Aluminum 3D printing is widely used in aerospace, automotive, energy, and consumer electronics industries, enabling the production of lightweight, durable, and functional parts.